LYOMAC Modular CIP Tank Station

LYOMAC Modular CIP Tank Station — Professional CIP Cleaning System

Overview LYOMAC’s Modular CIP (Clean‑In‑Place) Tank Station is a high‑performance, regulation‑compliant cleaning solution engineered for pharmaceutical production and fully compatible with LYOMAC Lyopro series lyophilizers. Designed for robust hygiene, repeatable validation, low maintenance and long service life, it meets the strict traceability and sterility demands of biopharmaceuticals, APIs and sterile formulations.

Key Advantages

• Regulatory compliance: Built to support China GMP, EU GMP (Annex 1/2), US FDA 21 CFR Part 11 and EHEDG guidelines, including electronic record traceability for audit readiness.
• Validation ready: Comprehensive FAT/SAT/IQ/OQ/PQ documentation, cleaning validation protocols and material certificates included.
• Process visibility: Real‑time monitoring of conductivity, temperature, flow and concentration with secure encrypted data export (PDF/CSV) and ≥10‑year storage.

Design & Materials

• Wetted construction: 316L stainless steel (UNS S31603) throughout; sanitary polished finishes Ra ≤ 0.4 μm (optional Ra ≤ 0.2 μm for sterile grade).
• Non‑wetted structure: 304 stainless steel frames with anti‑corrosion surface treatment.
• Hygienic piping: Dead‑leg free routing, sanitary diaphragm valves and quick‑connect fittings to minimize contamination risk.

Core Functionality

• Skid‑mounted modular unit for rapid on‑site install (water, power, pipes) with no field welding.
• Precision control: Industrial PLC + touchscreen HMI, explosion‑protected options, hierarchical user roles. Preloaded cleaning recipes with flexible formula management.
• Instruments: Online conductivity (±0.1 μS/cm), electromagnetic flowmeter (±0.5%), Pt100 temperature (±0.1 °C).
• Pumps: Leak‑free sanitary magnetic or centrifugal pumps for stable flow and pressure.
• Safety & diagnostics: Automatic alarms and guided troubleshooting for pump faults, level anomalies, temperature/conductivity excursions.

Configurations & Options

• Capacities: 50 L – 10,000 L (lab → pilot → industrial). Standard ranges available (50–100–300–3000 L etc.), fully customizable.
• Tank layouts: Single, dual or multi‑tank; vertical or horizontal orientations.
• Add‑ons: SIP (121–134 °C), steam filters, sterile sampling valves, closed‑loop recovery, frequency conversion pumps, sterile air isolation.
• Digital integration: OPC UA, SCADA/MES/LIMS connectivity, 21 CFR Part 11 compliance.

Applications

• Directly paired with LYOMAC Lyopro lyophilizers (vial, API, biologic) for one‑touch automated cleaning of chambers, cold traps and piping.
• Independent cleaning station for tanks, reactors, filling/capping lines and sterile conveyors.
• Zoned cleaning solutions for sterile/non‑sterile areas and multi‑site pharmaceutical facilities.

Service & Support LYOMAC delivers global 24/7 technical support, factory FAT/SAT, on‑site installation & commissioning, maintenance packages and lifetime firmware/software upgrades to ensure regulatory continuity and operational uptime.

Contact For technical specs, configuration guidance or quotations, contact LYOMAC TECHNOLOGY LTD sales and engineering.

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